Six Sigma Project

The Six Sigma Project represents an authentic demonstration of competency because it will grant students hands-on experience with implementation of DMAIC (Define-Measure-Analyze-Improve-Control) methodology. The paper project should be 10 to 12 pages in length, using 12-point Times New Roman Font with 1.5 line spacing.

 

Main Elements

 

The Six Sigma Paper Project should contain the following elements:

  • Cover page
  • Abstract (executive summary)
  • Table of contents
  • Company background

History of the company

Development of the company

Growth of the company

  • Eight project components – (see next page for breakdown of each)

Problem statement

Project Scope Statement and SIPOC

Define phase

  •     Repeatability and reproducibility
  •     Statistical process control
  •     Measure phase
  •     Analyze phase
  •     Improve and Control phases
  • References
  • Appendices

Six Sigma Problem Statement

You should select a process at a business of your choice that needs improvement. Submit the 2-3 page Six Sigma Problem Statement to your instructor.

 

The Define Phase

Project Scope Statement and an SIPOC. The Project Scope Statement should be 2-3 pages in length and relate to the problem statement

 

Repeatability and Reproducibility

Repeatability and Reproducibility of the Measurement System Report. The report should be 200-400 words in length and address the following issues: What data must you collect? Who will collect the data? How do you trust that the data is accurate?

 

The Measure Phase

You will set values and calculate them for the process. You should set the following values process target (τ), upper specification (U), and lower specification (L). Then take appropriate samples to estimate the process mean (μ) and the process standard deviation (σ).

Calculate the following for your process: Defectives per Million Opportunities (DPMO) Yield Process capability ratio (Cp) Process capability index (Cpk)

 

The Analyze Phase

Root Cause of the Problem you are trying to solve. Use a cause-and-effect diagram to format your submission. Identify the root cause of the problem you are trying to solve and construct a main effects plot, if applicable.

Example: https://www.mindtools.com/pages/article/newTMC_03.htm

 

Statistical Process Control

Submit a Control Chart. Using the process that you chose in problem statement, identify the type of data (variable or attribute) you have collected for the outputs of interest. The format of the Control Chart should be appropriate for your data. See the example in PDF labeled “TEACHING THE ISHIKAWA”

 

The Improve and Control Phases

Plan to Improve the Process by eliminating the root cause. The plan should include an estimate of the time and cost involved, the potential risks during the improvement process, and risk responses.

 

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